Build intelligent manufacturing full ecological chain.

Source：Updated：2018-01-12 08:14:33

The industry is on the front line.

From customised shirts to millions of dollars of industrial production... This shows that "Internet + manufacturing" has penetrated into every corner of the industry, and the pace of dongguan's advance towards intelligent manufacturing is accelerating. On January 10, the communist party of China the dongguan municipal committee of the 14th plenary session held five times, said at the meeting, dongguan will deepen the intelligent manufacturing and city construction, cultivate new mode "Internet + manufacturing", dedicated to intelligent manufacture the chain, speed up the traditional manufacturing automation, intelligent upgrade.

In the process of intelligent manufacturing city of dongguan advance, more and more dongguan enterprises in recent years to realize intelligent manufacturing transformation and upgrading of the whole chain of its own, accelerating the promoting effect of the intelligence, new mode of "Internet + industry" to accelerate development. According to the data, the industrial added value of the above industrial scale in dongguan in 2017 was 3307 billion yuan, up by 10.6%, and the second place in the pearl river delta.

1. Enterprises will continuously increase the demand for intelligent upgrade.

Hwang river is the guangdong Yang chip testing co., LTD. (hereinafter referred to as "the Yang chip"), chairman of the year he plans to install in a factory on the integrated system, then even if hwang river on a business trip abroad, with the mobile devices such as robots can be real-time observed factory production status, not only for its operation state, also can control carried out, to make production plan. When this "intelligent factory" becomes a reality on paper, the machine failure loss of the liyang chip can be reduced by 15%, which can directly improve the utilization value of the equipment and shorten the investment return period.

This is the intelligent transformation scheme for the diagnosis of liyang chip, which is also one of the routes for riyang chip to upgrade to intelligent manufacturing. Chinese wisdom made President assistant Jiang Lei told reporters: "overall informatization level is not high, the low degree of automation, lack of professional operation is the dongguan small and medium-sized enterprise the ills of intelligent manufacturing, many companies doesn't even have basic software commonly used imported, still manual operation stage, does not have smart manufacturing upgrade. Therefore, it is urgent to rapidly improve the intelligent level of enterprises through Internet, big data and other means.

It is noteworthy that Chinese business intelligence has provided diagnostic services for a number of pilot enterprises in dongguan city. After being selected as an expert resource pool of "intelligent manufacturing" in dongguan last year, the Chinese business intelligence group has been diagnosed with 86 manufacturing enterprises. According to Chinese intellectual creation, now the dongguan service industry distribution in each big smart, general guan qi of motors, information integration service demand is very big, and intelligent, automation integration scheme needs are also promoted. Among them, many enterprises hope to improve the level of enterprise informatization and intelligence by importing Internet and big data.

Sun god is one of the enterprises with urgent need for intelligent construction. In 2017, sun god will increase capital and expand the plant, and plan to make a "intelligent factory" for the new plant, and entrust the Chinese business intelligence to make a diagnosis and plan for it. "We've developed a according to the requirements of the intelligent factory planning five years, the introduction of the plant construction, equipment, information system construction and unicom a complete set of intelligent plant upgrade solutions are provided by Chinese businessman and smart. When the smart factory is completed, the smart coverage rate is expected to reach 80%, and the efficiency can be increased by 60%. "There are a lot of companies, such as the sun god, that have an urgent need for intellectualization," said jiang. "recently, many enterprises have come to the door for diagnosis and intelligent transformation."

Automation and intelligence are the important content of industry 4.0 and the key direction of industrial technical reform. With the transformation of industrial structure, intelligent control of manufacturing of old and new kinetic energy converted into dongguan industrial transformation of accelerator, dongguan many manufacturing enterprises more urgent demand for transformation and upgrading.

According to the official data, in the first 11 months of 2017, the industrial added value of advanced manufacturing and high-tech manufacturing increased by 0.7 and 0.9 percentage points respectively compared with the previous year, and the economic kinetic energy conversion was significantly accelerated.

2. Activate new "lifelines" for intelligent manufacturing transformation

A just brought from production line OPPO mobile phone as the transmission of the birth of the robot to detect link, the equipment on the photography first, on the side is clearly visible on the screen of mobile phone thousands of parts and components, even the error of the following is the size of a human hair can be detected, once found that noise can be given out successive nonconforming, report to the police. This is the "smart phone detection device" for each measurement and control production.

Xiong yimin, the chairman of the board, said that previous electronic products had been artificially tested, and that the device had changed the traditional detection model. Compared with manual testing, machine detection reduces labor costs, reducing the labor force from 40 to 2 today. Notable is, thanks to the application of large data, the device can also deep learning, the traceability of the product source, production situation, the mobile phone can also collect detected data, combing and analysis of data, accumulate experience, and constantly learn more plan, do decision-making reference for manufacturing enterprise production in the future.

The reporter understands, each measurement is specialized is engaged in the production of precision molds, metal products manufacturing enterprises, with the deepening of intelligent manufacturing, as well as the big data and economic development, the enterprise gradually transforming to intelligent manufacturing service provider, huawei, OPPO, blue technology and other well-known electronic manufacturers of equipment measurement and control solutions provider. As a result of this transformation, the growth rate of the company's operating income this year reached 40.27%.

In the creation of intelligent manufacturing industry chain, the transformation of intelligent service providers has become one of the choices of many manufacturing enterprises. Manufacturing enterprises are the best of them.

Last year, jin sheng intelligent solution service enterprise, founded by intelligent manufacturing system to create intelligence, focus on intelligent manufacturing system integration and integrated automation, thereby fully intelligent manufacturing. In April 2017, zhongchuang intelligent won the order of the first intelligent manufacturing service business, providing intelligent manufacturing information transformation service for xiang oil pump with an amount of 9.6 million yuan. This has been described by the industry as the beginning of the smart transformation intelligent manufacturing services business.

Chuang chuang, the general manager of zhongchuang intelligence, said that creating an intelligent manufacturing full ecological chain is inseparable from the integration and integration of resources, and more importantly, the application of big data. For example, in a smart factory, big data can detect the life and fatigue period of the tool, and the application of data can improve the efficiency of the equipment. When the data is collected and the tool enters the fatigue period, the operator can change the cutting tool in advance according to the big data and improve the power of the equipment.

Notable is, to create intelligent through the application of the large data, also can make the equipment have learning function, learning in the production process of the new situation, the future can be to determine manufacturing process problems, make a new plan of production. In addition, the system can also assist the tool inventory, according to the information of big data acquisition tool, select the best cost-effective tool. "That's what intelligent manufacturing really means."

The transformation to intelligent manufacturing can not only activate the new "lifeline" of traditional industries, but also be an important driver for the gathering of high-end manufacturing industry. It is precisely this opportunity that dongguan has actively promoted to industry 4.0 in recent years. By releasing the policy dividend, it encourages enterprises to transform to "dongguan intellectual construction". Released on January 8, for example, in the year of the dongguan economy and information technology measures for the administration of special funds and intelligent manufacturing, green manufacture, service projects, the detailed rules for the implementation, points out that for intelligent manufacturing demonstration project, a single project fund of 10 million yuan.

3 "marriage" technology boosts the development of "dongguan intellectual development".

The application of information technology broke the limit of the space, the first mover advantage of scientific and technological innovation, to the "Internet + manufacturing" more space, quicken the steps of dongguan to build intelligent manufacture the filling, accelerate to "smart" dongguan advance.

NiMingTang is intelligent robot research institute of guangdong province (hereinafter referred to as the "wide wisdom"), deputy dean, he often go to the production workshop, looking for cooperation with high quality manufacturing enterprise. More than two years since its establishment, the wide intellectual courtyard has of strength - intelligent, gionee, backgammon, robot and intelligent manufacturing applications such as huawei, service industry leading enterprises, service enterprises nearly 200, provide strong technical support for intelligent manufacturing.

"Guangzhi institute is a public science and technology innovation platform built according to new research and development institutions." According to ni mingtang, the research direction of high efficiency intelligent industrial robot and industrial big data is the key research direction. The wide intellectual courtyard through the industrial applications of big data, with "Internet + industry" for the construction of the new model, joint supply chain upstream and downstream enterprises, to get through the barriers of technology and market, extend the product line, help the market development.

In the third "guangdong intellectual expo", wide intellectual court released "wide ZhiYun" big data, based on industry by building with only physical device corresponding digital objects, real-time understanding of the equipment running status, and gives a new equipment of perception, learning and self optimization ability. It can be seen that "guangzhiyun" is the product of deepening "Internet + manufacturing".

"Big data will be the gateway to creating an all-ecological chain of intelligent manufacturing. Through wide ZhiYun, enterprise, government, research institutions tripartite win-win situation, enterprises can obtain the industrial upgrading, large data research institutions can understand the enterprise production needs, extending its reach into market, the government also can real-time understand the situation of intelligent manufacturing, laminating to enrage policies and mechanisms. "Said zhang guojun, President of guangzhi college.

In dongguan, such as wide wisdom school a lot of focus on the innovation platform of intelligent manufacturing, such as the songshan lake international robot industry base, the park has gathered 245 robots such as dominant li qun automation, precision, high 40, 15 rules on industrial enterprises.

Songshan lake international robot industry base and professor of Hong Kong university of science and technology, one of the founders of ze-xiang li said: "we have a data, industry application, development and promotion of artificial intelligence is the biggest advantage of fall to the ground."

Research and development institutions have taken root in dongguan, which has triggered the technical flow of the whole city, and helped dongguan to build a full ecological chain of intelligent manufacturing. Released in July last year "dongguan" much starker choices-and graver consequences-in "strategic emerging industry development planning" (hereinafter referred to as "planning"), according to the full support of songshan lake international robot industry base construction and intelligent robot research institute of guangdong province, will forge a dongguan songshan lake high-tech industrial robots the core of intelligent equipment industry.

In firm on the basis of the development of intelligent equipment heights, "planning" is put forward to raccoon city big industry data center project as the core, south, east and changan demonstrative project of "intelligent city", to build large calculation for emerging industry enterprises and government affairs and mass data storage service industry cluster. This will create an intelligent manufacturing ecological chain for dongguan and add new momentum to the smart manufacturing market.